ZCM 107 - KW 5,99 ZCM refrigeration unit with a battery of air condensation for indoor installation (preferred) or outside
Cooling capacity at water temperature 15 °C out and
water temperature in 20 °C
ambient temperature 25 °C = kW 5,99
Absorbed compressor power = kW 1,36
Refrigerant gas = R410a
Refrigerant medium = water
ambient temperature = from °C +15 until +45
Regrigerant temperature = from °C +8 until +25
K stability ±1
Pumps P3 pump pressure kPa 168
Cooling medium circulation = m³/h 1,030
Pump pressure = bar 3 5 - 6 kW 0,30
Stainless steel water tank = l 25
Electrical supply = Ph/V/Hz 1/230/50-60
Tube diameter = Rp 1/2“
Fans = 1 Fan
Weight net = kg 105
Dimensions length x width x height = mm 630 x 570 x 954The ZCM is a range of air cooled water chillers for process cooling application. Each unit is made in cooling version only, for indoor installation (preferred) or outside, good to meet the needs of getting cold water for cooling the industrial water processes. The complete range consists of several models with a cooling capacity from 2 to 7 kW. The model name is ZCF 102, 103, 104, 105, 106 and 107. Each unit has been designed with passion, love and with all our deep experience in the industrial process sector. The final result is offer each standard unit complete in the standard version with several (let’s say) "options" which are standard for us, so offer in this way each ZCF reliable, robust, efficient. Again the passion and experience in the process cooling sector has allowed to design the whole range by choosing only reliable and proven components, everything has been designed by our engineers, again we can offer all in compact overall dimensions. Each ZCF has tested in all the part as condensing and evaporating temperatures, freezing temperature, gas equalization during the various phases of work. We can really provide an efficient range, silent, versatile and reliability.
Standard color is RAL 9018.
On request it is possible to have different or particular RAL colors.
COOLING CIRCUIT
The ZCM series of units are simple but at the same time equipped with all the main component. The refrigerant circuit is to compost component of primary brands to ensure the best product quality.
The cooling circuit uses copper pipes with the highest quality in the market.
All pipes are twice tested to prevent any refrigerant gas leaks while protecting the environment.
The cooling circuit can be viewed and opened for maintenance work from various angles: the front and side. The panels are extracted simply by unscrewing four screws that hold the side panels. This way you have complete access to the entire cooling circuit and in its entirety. The refrigerant circuit is complete with standard thermostatic valve, which increases efficiency in all fields of work to which the unit may be affected (in the market 99% of the competitors enter the capillary instead of the thermostat valve to reduce costs , but the capillary is an excellent component for work to a limited field of application).
OPTION INCLUDED IN STANDARD RANGE:
· Thermostatic valve
· High pressure switch
ü Coaxial copper exchanger dipped in the water tank.
ü Hermetic rotary compressors
ü Microprocessor control for a complete management of all the components and functions of the unit.
ü R410a refrigerant gas which enhances the performance, efficiency and ease of care in the event of losses (only the first model ZCM 102 works with R134a)
ü thermostatic valve for improving the operation (cooling capacity and efficiency) of the unit to the various and different workloads
ü Cooling circuit made with top quality materials, assembled by trained personnel, tested in all parts
ü Refrigerant manometers and water gauge
ü High pressure switch
ü complete with antifreeze sensor to prevent breakage due to freezing water
The compressor is the component that compresses the refrigerant gas from the evaporator, and sends it to the high pressure condenser.
The condenser is an heat exchanger consisting of a coil made of copper tubes and aluminium fins that allow the heat exchange between refrigerant and air gases. Inside the exchanger gas condensate transferring the condensation heat from the refrigerant gas to air (which flows outside and passes through the battery).
The condensing coil inserted in the back of the cooling unit opposite to the electrical panel.
OPTION INCLUDED IN STANDARD RANGE:
Metallic Air filter in front of the condensing coil
The ZCM series mounts rotary compressor characterized by low noise and low vibration. Furthermore, the compressor is able to work in wide operating ranges while still maintaining a good reliability in time.
The compressor is electrically protected to prevent too many ON / OFF in the hour to maintain its reliability and by a gas equalization system.
The fans of ZCM range are axial type, inserted inside carpentry to reduce noise and the overall size of the unit.
The fan draws air from the outside by passing through the condensing coil, all protected by an air filter.
OPTION INCLUDED IN STANDARD RANGE:
ü Aanti-vibration pads under the compressor
ELECTRICAL CIRCUIT
The electrical board is built and wired according to the Low Voltage Directive 2006/95/EC, the standard EN 60204-1 and Electromagnetic directive EMC 89/336.
The switchboard is complete with a main switch and a closing door locks to ensure access to the framework by experts in the field. It is made by top brand components. On the door of the electrical panel is located the microprocessor control that allows the start of the refrigeration unit, the setting of the water temperature, the display of any alarms.
The door of the electrical panel is recessed relative to the structure so as not to expose it to damage due to improper handling of the unit. The degree of the frame protection is IP 44.The standard power supply is 230/1/50.
The wiring diagram is inside the unit in the control cabinet. It has also the complete list of coded spare parts so as to help the client at any time. Replacement parts are available in stock CF CHILLER FRIGORIFERI or from our distributors.
The electrical circuit is placed in a dedicated area separate from the cooling and the hydraulic circuit. In this way, the maintenance and service work can be done by a specialist even though it has no competence in the cooling and hydraulic material.
ü Microprocessor control card
ZCM control unit is equipped with a microprocessor control by DIXELL
The control has the following functions:
ü ccompressor Set for ensuring the constancy of the temperature of the water produced;
ü ooperation of the pump;
ü Hhigh pressure prevention alarm;
ü Electrical panel with main switch and closing with door lock
- Power supply 230V/1 Phase 50/60 cyclesHYDRAULIC CIRCUIT
The hydraulic circuit mainly consists of; pump, water tank, water level display, manual water loading and bypass water.
The tank is of the type in stainless steel, the entire hydraulic circuit is of the type NO FERROUS. The accumulation tank it can be filled with water with water thanks to the presence of a manual loading place in the roof unit. The water level in the tank is easily visible thanks to a plastic viewer with inside a red ball. In this viewer are placed the minimum and maximum water levels. It 'also the pump that is placed in the back (inside carpentry) complete with a water manometer to see the prevalence of the same.
This allows an easy hydraulic installation, just connect the two water pipes, one input and one output. Everything is simplified by the presence of stickers that indicate well what are the inlet and outlet pipes
ü 25-liter insulated water tank storage made in stainless steel. The tank is suitable for open hydraulic circuits.
o water tank is suitable to be inspected and maintainable
ü NO FERROUS water circuit
ü Water filling kit complete manual water level viewer
ü Calibrate water by-pass
ü Peripheral pump with brass impeller.
ü Water pressure gauge for easy viewing of the pressure
ü Antifreeze sensor
ü LLabels on the unit for avoiding any wrong connection
ALWAYS INCLUDED
ü Each unit comes standard with a filter capacitor, easy to clean and useful to prevent soiling the condensing coil.
Each unit is complete with the following documentation:
• Operation and maintenance of the unit
• Electrical Wiring diagram
• Cooling circuit scheme
• Dimensional drawing
This paper documentation is place inside into the electrical box within the framework of each unit. Also, after the sale of documentation are provided is provided in pdf format to each customer so you can always have a copy in electronic format,
Our service is always available for any kind of help or suggestions technician by phone or by mail
The service is also available for maintenance and control units or to arrange a maintenance program scheduled chiller where specified under the contract of sale or if agreed later
WORKING FIELD
ü Water temperature -5°C / +30°C
ü Cooling temperature from 10°C / +45°C (on request, water and ambient temperature down to -10°C)
TESTINGEach chiller is tested in testing room.
During the testing phase are tested operating data:
- Proper mounting of components
- Fixing all components
- Product control according to safety standards
- Electrical test in accordance with EN60204
- Operation of the control board
- Chiller performances in standard conditions
- Check setting of the microprocessor board Industrial liquid chillers are built for industrial cooling, where they cool products, mechanisms and factory machinery in processes such as plastic injection molding, blow molding, metalworking, welding, die casting, chemical and pharmaceutical processing, food and beverage processing, lab equipment and lasers.
· Plastics Industry: The plastics industry uses ZCM & ZCF to reduce cycle times in injection moulding and blow moulding by regulating temperatures
· Automotive Industry: ZCM & ZCF can be uses for cooling spindle motors, hydraulics, automation drivers & welders.
· Baking Industry: The baking industry may uses ZCM & ZCF for their process of mixing. The chilled water from a water chiller may be used to allow longer mixing times which improves the final quality for any grade of flour.
· Food Industry: The food industry uses ZCM & ZCF to cool any process such as chocolate manufacturing, vegetable processing, meat massagers/injectors and confectionary manufacturing.
· Beverage Industry: Wine, Beer, spirits , etc… need to be cool in their fermentation and treatment process
· Packaging Industry: ZCM & ZCF good for the cooling of the automation system in this type of machinery
· Pharmaceutical Industry: The heat from emollient vats needs to go somewhere. ZCM & ZCF helps pharmaceutical companies save money by reducing the total manufacturing time, leading to cost savings in labour costs.
· Printing Industry: ZCM & ZCF can be used to regulate temperatures in presses and rollers which leads to reduction of stretching and bleeding. This in turn decreases the time needed to print which improves efficiency and leads to higher quality products at a cost savings.
ZCM & ZCF can be very useful also for ink cooling and lamp cooling.· Biogas Industry: Before the gas can be used for the production of electricity and heat in a “Combined Heat & Power Unit(CHP)”, biogas treatment in the form of filtration via a biogas filter, preceded by a heat-exchanger must take place. So you combine the ZCM & ZCF range.
· Recycling Industry: mixing, thermos treatment uses for the process.
· Wastewater Treatment: ZCM & ZCF to cool down pump drives
· Other industries that benefit from the uses of a ZCM & ZCF include boat & airplane manufacturing, metal finishers (every type of tool machine…), skating rinks, chemical industry, composite manufacturers, laser cutting machines, dry cleaners…